Sunwe
A modular EFB fertilizer plant beside an oil palm estate

Sunwe EFB Platform

Palm EFB. Fertility Returned.

Converting empty fruit bunches into traceable organic fertilizer.

See the ProcessStart a Pilot Assessment

Design target: ~7.5-day cycle / Modular plant / Batch records

Closed-Loop Process

Six stations. One operating loop.

Scroll through intake, sizing, mixing, bagging, maturation and return.

Explore Solution

A single animated six-stage closed loop: EFB reception, screening and size reduction, formula mixing, bagging, controlled maturation and standardized fertilizer.

~7.5 daysDesign Target
Closed-loop process
1EFB ReceptionMetered intake2Screening &Size ReductionFiber prepared3Formula MixingMoisture balanced4BaggingTraceable batches5ControlledMaturation~7 days hold6StandardizedFertilizerEstate returnBATCH TRACEMOISTURE WINDOWRETURN LOOP

Why It Matters

Waste turns into operating leverage.

EFB becomes feedstock, fertilizer and estate data.

Operators checking EFB feedstock at the receiving pad
Feedstock

Measured before processing.

Technician checking fertilizer batch samples without readable labels
Records

Batch evidence stays attached.

Organic fertilizer applied back in an oil palm estate
Return

Fertilizer goes back to estate soils.

Platform

One process. Multiple products.

Finished organic fertilizer staged for dispatch in plain bulk bags

Core Platform

EFB in. Product options out.

ConditioningReady
Precise mixingReady
Automated baggingReady
MaturationReady
Quality releaseReady
Base Organic Fertilizer visual
01

Base Organic Fertilizer

Soil-return format.

Organic-Mineral Granules visual
02

Organic-Mineral Granules

Denser nutrient release.

Microbial Fertilizer visual
03

Microbial Fertilizer

Root-zone biology path.

Water-Soluble Format visual
04

Water-Soluble Format

Requires local review.

62%-89.7%
Organic matter
Existing Sample Results
4.1%-13.12%
Total nutrients
Existing Sample Results
7.9
pH
Existing Sample Results
Requires Indonesian registration review
Local product registration
Requires Local Review

Business Case

20,000 ha. 79,200 t/year EFB.

A base case for scale, not a guarantee.

View Base Case

An illustrative base case connects estate area, fruit yield, annual fruit, EFB ratio, annual EFB and potential fertilizer output.

01
20,000 ha
Estate area
Plantation scale input
Illustrative Base Case
02
18 t/ha/year
FFB yield
Yield assumption
Illustrative Base Case
03
360,000 t/year
Annual FFB
Area x yield
Illustrative Base Case
04
22%
EFB ratio
EFB to FFB ratio
Illustrative Base Case
05
79,200 t/year
Annual EFB
Available feedstock
Illustrative Base Case
06
75,000-78,000 t/year
Potential fertilizer output
Output range
Illustrative Base Case
Large internal feedstock base

The base case starts from estate scale, not from external feedstock promises.

Conversion-ready mass balance

Each step stays visible from FFB through EFB and fertilizer output.

Local assumptions still govern

Actual output depends on moisture, operations and local validation.

A pilot assessment site walk beside an EFB fertilizer facility

Pilot Phase

Start the pilot.

Confirm site, feedstock and validation scope.

Start a Pilot AssessmentReview Deployment